The 1805 Cutter Under Construction

First stage: Full scale drawing

Left:

The first stage of construction is to draw out the cutter full-size on the lofting floor.


Making up the frames from the patterns
Right:

Patterns are taken from the lofting floor and transferred to chipboard bases for laminating the stem and frames.


Laminated frames temporarily screwed to mould frames
Left:

Then the laminated frames are temporarily screwed to the mould frames.


Backbone & laminated stem



Right:

Backbone with laminated stem set up and the mid-section mould going into position.


All moulds positioned
Left:

All the moulds in position and attached to them the laminated frames which correspond to the sawn frames in the original construction.


Close up of the laminated stem

Right:

Close-up of the laminated stem, and the first plywood planks (Garboard's) cut into their upper edges.


Planking up


Left:

Planking up in progress. The wide ends of the two lower planks permit those above them to be narrower and more uniformly shaped.


Setting out Right:

Although the Cutter is of glued clinker plywood construction, traditional boat nails and roves are for an authentic appearance, and for the added touch of professionalism. A marking baton is used to ensure they are evenly spaced. The larger spacing beneath the shipwright's left hand allows for the addition of the intermediate frame between the moulds.


Bow planking

Left:

All the moulds in position with the laminated frames, fully braced.


Laminated frames in situ



Right:

With the moulds removed, the laminated frames are left in situ.


All Planked up



Left:

All planked up and taking shape.


The finnished Cutter
Right:

The finished Cutter painted and ready to go to sea. (Click on the picture for a look at the Cutter working)


Click for the photo gallery

Above:

Former Sailing Master David Page with a guest crew pulling up the River Medina in Cowes IOW 1995.


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